當(dāng)前位置：上海杰龍電子工程有限公司>>>>MANIX+AF-2500全自動(dòng)芯片成型系統(tǒng)JR

MANIX+AF-2500全自動(dòng)芯片成型系統(tǒng)JR

返回列表頁

參考價(jià)

面議

具體成交價(jià)以合同協(xié)議為準(zhǔn)

產(chǎn)品型號(hào)

品牌

廠商性質(zhì)代理商

所在地上海

在線詢價(jià) 收藏產(chǎn)品查看聯(lián)系電話

聯(lián)系方式：王先生查看聯(lián)系方式

更新時(shí)間：2025-06-19 15:37:15瀏覽次數(shù)：27次

聯(lián)系我時(shí)，請(qǐng)告知來自環(huán)保在線

產(chǎn)品分類 品牌分類

  激光剝線機(jī)

CO2激光剝線機(jī)

Odyssey-4
  IBL汽相焊接系統(tǒng)VAC765

真空汽相焊接
  Manix芯片引腳成型系統(tǒng)

SMT芯片應(yīng)成型系統(tǒng)
  Meisei導(dǎo)線熱剝器

導(dǎo)線熱剝器

  其他品牌

上海杰龍電子工程有限公司

經(jīng)營模式：代理商

商鋪產(chǎn)品：42條

所在地區(qū)：上海上海市

聯(lián)系人：王先生（推廣專員）

詢價(jià) 給他留言

產(chǎn)品簡介

MANIX+AF-2500全自動(dòng)芯片成型系統(tǒng)JRAF-2500ADJUSTABLESMTLEADFORMSYSTEM自動(dòng)SMT芯片切腳/成型系統(tǒng)TheManixAF-2500istheindustrysfirstautomaticflatpacktrimandformsystem

詳細(xì)介紹

MANIX+AF-2500全自動(dòng)芯片成型系統(tǒng)JR

AF-2500 ADJUSTABLE SMT LEAD FORM SYSTEM
自動(dòng)SMT芯片切腳/成型系統(tǒng)

The Manix AF-2500 is the industry’s first automatic flat pack trim and form system. The system is capable of cutting and forming two opposing sides of a component simultaneously to a SMT or reflow form.

AF-2500成型系統(tǒng)為國際上自動(dòng)SMT芯片切角成形系統(tǒng)，系統(tǒng)配置雙邊雙工位成型切腳/成型模具，自動(dòng)完成芯片引腳成型和切腳步驟。

The system is fully adjustable for overall cut length, stand-off height, footpad, component lead thickness, bend radii, component body size, and body to first bend.

系統(tǒng)多項(xiàng)成型參數(shù)可調(diào)，包括總切割長度、站高、焊接面長度、引腳厚度、成型半徑、本體尺寸、肩寬等參數(shù)可調(diào)。

PLC Controller includes operational software and a component library which can store all pertinent component information including micrometer settings, and whether the part is two or four sided.

PLC控制器包括操作軟件和元器件庫，包括成型參數(shù)、器件類型等。

Forming and cutting die includes a motorized transport system which eliminates operator handling.

成型模具和切割模具，包括器件自動(dòng)傳輸，避免人工操作。

Centering station can accurately center all two and four sided flat pack components, including bottom and top lead attachment components.

器件中心定位裝置可以精確定位雙邊和四邊引腳的器件，包括頂部引腳和底部引腳器件。

Safety interlocks prevent operator error.

安全互鎖裝置。

Component handling is at a minimum. The component is transported through the various stages automatically. A pick device gently transports the component to the form tooling and then to the cut tooling.

快速放置器件到上料工位，器件可在上料工位、成型工位、切腳工位自動(dòng)傳輸。

The AF-2500 includes a PLC controller with operation software, a rugged pneumatic press, a motorized transport mechanism, a fully adjustable forming and cutting die, and a centering device that quickly aligns FP components whether top or bottom brazed, and or standard side lead exit. Adjustment software and a component library ease system set-up. Doors with interlocks, LED lighting and AIRCLEAN cut lead removal are standard.

系統(tǒng)包括PLC控制器及控制軟件，堅(jiān)固穩(wěn)定的氣壓裝置、電機(jī)驅(qū)動(dòng)傳輸裝置、可調(diào)式切割成型模具、器件中心定位裝置、元器件成型參數(shù)數(shù)據(jù)庫、安全門互鎖保護(hù)、LED照明、壓縮空氣清潔裝置等。

AF-2500 FEATURES AND BENEFITS

☆SYSTEM CONTROLS 系統(tǒng)控制

The software and PLC controller are easy to use. A menu-driven controller assures mistake-free operation. A component editor screen retains all of the pertinent information for each component; it can be recalled at a touch of a screen button. Micrometer settings, component name, and whether or not the component is two or four sided is some of the stored information. Maintenance levels and component editor are password protected. A setup level instructs the operator on set-up. Alarm menus notify if an alarm is present, if present the system will not operate.

PLC控制器操作簡便，菜單式操作，避免操作失誤。器件編輯屏幕顯示所有器件成型參數(shù)信息，包括千分尺設(shè)置、雙邊/四邊類型、具有編輯和系統(tǒng)維護(hù)密碼保護(hù)、故障報(bào)警提示等功能。

☆A(yù)DJUSTABLE DIE 可調(diào)模具

The AF-2500 forming and cutting die is fully adjustable for component body size, footpad length, stand-off height, lead thickness, bend radii, and body to first bend distance. The three stage die forms and cuts two sides of a component simultaneously. The first stage centers the component, ensuring equal forming and cutting. The second forms the component to a reflow or SMT form, while retaining the tie bar. The last stage cuts the component to the proper footpad length. A transport system includes a cushioned pickup head and a motorized conveyor. Optional quick change inserts are available for varying lead thicknesses and inside bend radii. Two lead screw thumbscrews adjust all other dimensions.

AF-2500雙邊可調(diào)模具，可根據(jù)器件類型及成型工藝要求調(diào)節(jié)各項(xiàng)參數(shù)，包括總切割長度、站高、焊接面長度、引腳厚度、成型半徑、本體尺寸、肩寬等參數(shù)。三工位模具可同時(shí)成型和切割器件雙邊的引腳，工位用于器件中心定位，第二工位用于SMT成型，第三工位切割引腳到所需的焊接面長度。內(nèi)置傳輸系統(tǒng)，包括緩沖式器件拾取裝置和電機(jī)驅(qū)動(dòng)傳動(dòng)軌道，快速更換的成型模塊（選件），用于不同的引腳厚度和成型半徑。兩個(gè)絲桿調(diào)節(jié)旋紐可調(diào)整其它各項(xiàng)成型參數(shù)。

☆A(yù)IRCLEAN, LIGHTING AND MORE 清潔照明

Troublesome offcut leads and cut tie bars can be difficult to remove. The AF-2500 includes AIRCLEAN, a mechanism which directs air at the cut leads and blows them into a waste collection bin. The AIRCLEAN activates for a few seconds after the cutting stage.
Two LED lights which can be turned off and on illuminate the entire work area, making viewing easy.
Interlock switches prevent machine operation if either the side viewing windows or the two front doors are open. The PLC prompts the operator of an alarm condition. Simply close the doors and operation can continue.

系統(tǒng)包括壓縮空氣清潔裝置，引導(dǎo)壓縮空氣將切下的引腳吹到廢料收集盒內(nèi)，清潔裝置可在切割引腳后自動(dòng)啟動(dòng)數(shù)秒鐘清潔模具。
內(nèi)置兩個(gè)LED照明燈，方便操作觀察。
前門和側(cè)板安全互鎖裝置確保操作安全，PLC安全狀態(tài)報(bào)警提示。

AF-2500 CUTTING AND FORMING SPECIFICATIONS

Please Note: Dimensions F and R1/R2 are tooling dependent. Quick change inserts are fabricated to your exacting dimensions. Specifications are dependent on each other. Larger B dimension will reduce maximum C dimension and the opposite is true. If A is a maximum, B and C are at minimums.

F和R1/R2尺寸與可更換式模塊有關(guān)，加大B的尺寸將對(duì)應(yīng)減小C的尺寸，如果器件本體尺寸A達(dá)到，對(duì)應(yīng)B和C將會(huì)接近最小尺寸。

AF-2500 SEQUENCE OF OPERATION

Access the COMPONENT TABLE EDIT screen and either choose an existing component stored in the library or create a new one from scratch. Once chosen, depress SELECT TO RUN.

根據(jù)器件參數(shù)編輯屏幕和內(nèi)存的器件目錄，選擇一種器件即可開始運(yùn)行成型程序。

From the RUN screen, transfer the micrometer settings from the VALUES SELECTED and set the micrometers to those settings. Before depressing the START button, load the component onto the adjustable centering station ,Rotate the knurled knob until the centering anvils just touch the component body. If the component is a bottom lead attached component, use the adjustable lead tip centering station. Once centered, the system is ready to run.

根據(jù)運(yùn)行屏幕中的設(shè)置參數(shù)，調(diào)節(jié)千分尺設(shè)置，將器件放置到中心定位裝置上，調(diào)節(jié)中心定位旋鈕至到夾具正好接觸器件本體，啟動(dòng)START按鈕。如果引腳從器件底部引出，可采用引腳中心定位裝置。

AF-2500 SEQUENCE OF OPERATION

Once the component is centered, close the safety doors and simply depress the RUN button. The system will actuate automatically. The pick-up head will move forward and gently lift the component off of the centering station and transport the component to the forming stage. Once delivered to the forming stage, the cylinder will lower and form the component to a reflow configuration, retaining the tie bar, ensuring no lead deformation during transport. After forming, the component moves to the cut stage. The cylinder then lowers and cuts the leads to the correct dimension specified.

放置器件關(guān)閉安全門后啟動(dòng)成型程序，系統(tǒng)將自動(dòng)運(yùn)行，器件拾取頭自動(dòng)將器件放置到成型工位進(jìn)行成型，完成后再自動(dòng)移到切腳工位進(jìn)行自動(dòng)切割。

After cutting, the cut tooling will remain closed, encapsulating the component leads, while the AIRCLEAN system activates, depositing off cuts or tie bars into a collection bin, ensuring clean operation each and every time. Once completed, the component is transported back to the centering station. The operator will either remove and replace for a new component to be formed and cut, or rotate 90 degrees to form and cut the adjacent side og leads if it is a four sided component. The PLC screen will prompt the operator to replace or rotate the component. Simply depress the START button and the cycle will repeat.

每次完成切割后，系統(tǒng)啟動(dòng)氣壓清潔程序，將切下的引腳、碎屑清理到收集盒內(nèi)，再將器件送回到中心定位裝置上，PLC提示操作者將器件旋轉(zhuǎn)90°后成型另外兩邊引腳，或重新放置新的器件進(jìn)行成型。

LOCATION OF MAJOR COMPONENTS

結(jié)構(gòu)布局：
PNEUMATIC PRESS
PLC CONTROLLER
AF-2500 CUTTING/FORMING DIE
LED LIGHTING
SAFETY DOORS W/INTERLOCKS
EMERGENCY STOP, AIR GUAGE, AND REGULATOR

Specifications 技術(shù)參數(shù)：
Dimensions: 19.5”W X 20.5D X 25.5H 495mm X 521mm X648mm
Weight: 250 lbs./114 kgs.
Air: 80 psi dry air required.
Connection: 1/4” or 6mm Tube
Electrical: 220 VAC single phase Switching power supply.

AF-2500 ACCESSORIES 輔助工具:

FP-TBC Tie Bar Corner Removal Tool
引線框邊角切割裝置

Quickly remove the ceramic corners of Tie Bars on flat pack components. Simply place the component into the tool and lower the handle. Tie bar corners will snap off, leaving the tie bars connected to the leads, ready now for the AF-2500 cutting and forming system.

快速安全切割陶瓷引腳邊框的四角，只需將器件放入定位夾持裝置，按壓切割手柄，即可將陶瓷引腳安全折斷去除，避免引腳變型損壞。

M891 Component Measuring Tool
器件站高測(cè)試裝置

Lead to body exit can vary, making standoff height setting troublesome. The M891 quickly measure this dimension, ensuring accurate standoff during forming.

快速準(zhǔn)確測(cè)量器件成型后焊接面到器件底部之間的站高，滿足PCB板實(shí)際工藝要求。