供粉系統(tǒng)發(fā)展勢(shì)不得擋,其供料系統(tǒng)是可不斷性的環(huán)保性吸粉系統(tǒng),這也是國家比擬發(fā)起的一種供粉系統(tǒng)方式。
因此,各個(gè)供粉系統(tǒng)設(shè)備公司也大概捉住該機(jī)緣,注重技能研制跟立異,優(yōu)化公司鏈,如今是知識(shí)科技大爆炸的時(shí)代,只有科技進(jìn)步才能跟上時(shí)代的腳步,適應(yīng)市場(chǎng)的需求。 供料系統(tǒng): 小型供料系統(tǒng) ------經(jīng)濟(jì)實(shí)用,投資成本低 大型供粉系統(tǒng) ------安全穩(wěn)定,后期成本低
吸粉系統(tǒng)簡介: 供粉系統(tǒng)是指將所有旋風(fēng)分離器(或原料接收設(shè)備)與真空泵及控制系統(tǒng)通過管路及電路連接起來。
供粉系統(tǒng)由真空泵、原料桶、帶真空截止閥的上料機(jī)、成型設(shè)備、原料管路和真空管路 (有些系統(tǒng)還包括落地集塵器),以及智能控制卡控制系統(tǒng)組成。
供粉系統(tǒng)可以將原料從的位置通過真空管路分配到成型設(shè)備。其中,各種設(shè)備的擺放有一定規(guī)律可循:真空泵和原料桶總是放置在車間的兩端,可使與真空泵和原料桶距離不同的各臺(tái)上料機(jī)的吸料能力相互協(xié)調(diào),保持一致。
v 集塵器采用食品級(jí)304鏡面不銹鋼,美觀、易清潔、生銹。
v 在物料接收器中放置篩網(wǎng),采用集塵器,便于清潔; v 采用濾袋振動(dòng)系統(tǒng)。通過不銹鋼濾袋振動(dòng)器的上下振動(dòng),濾袋中的粉塵被振出,并垂直下落;無需采用大量的壓縮空氣,能夠節(jié)省能源和阻止含濕的壓縮空氣接觸物料。
v 分料站采用食品級(jí)304鏡面不銹鋼,美觀、易清潔、生銹。 自動(dòng)換料系統(tǒng)采用智能控制器控制;可滿足每臺(tái)機(jī)組應(yīng)用每種原料的需求。
v 管路清潔閥采用食品級(jí)304鏡面不銹鋼,美觀、易清潔、生銹。
v 在每次吸料結(jié)束時(shí)清潔管路;避免由于原料流動(dòng)性差而造成的管路堵塞,使系統(tǒng)安全性更強(qiáng);
v 采用的直線回路不會(huì)減慢管路中的上料速度,相對(duì)于采用的活塞式真空 阻隔方式相比,三鼎的擋板式開合比活塞元件耐用,無需每隔三個(gè)月更換橡膠件。
v 采用食品級(jí)304鏡面不銹鋼,美觀、易清潔、生銹。
v 在每次吸料時(shí)為了避免管路由于原料流動(dòng)性差而造成的管路堵塞,使系統(tǒng)安全性更強(qiáng)
v 除了具有一般大型室外料倉外,還Silmo型模塊式料倉。
其特點(diǎn)為: v 價(jià)格只是大型料倉的十分之一 v 模塊式的安裝,實(shí)現(xiàn)料倉容量的變化 v 可安裝于室內(nèi) v 適用于生產(chǎn)量大的工廠
v 采用螺桿,體積式上料,上料速度稍慢 v 供粉系統(tǒng)中,可將備件泵用于模具中水的清理,當(dāng)換模具時(shí)可避免水存留在里面以防腐蝕。
v 僅需填加一條與清潔管路相連接的真空管路及相應(yīng)的清潔單元即可將備件泵用于工作區(qū)的清潔。
供粉系統(tǒng)所需制作報(bào)價(jià)的基本數(shù)據(jù): v 每臺(tái)成型設(shè)備的間距和原料吸入點(diǎn)的距離 v
原料儲(chǔ)存區(qū)的確切的位置 v 每臺(tái)成型設(shè)備每小時(shí)對(duì)原料的消耗量 v 原料的種類 v 管路允許通過的高度 v
客戶是否在車間安裝了吊車 供料系統(tǒng)的輸送原理
供粉系統(tǒng)是實(shí)現(xiàn)原料的集中干燥,除濕,計(jì)量,攪拌集中處理,封閉輸送,避免車
間噪音,灰塵,熱氣污染原料浪費(fèi)。 供料系統(tǒng)的輸送方式是通過真空風(fēng)機(jī)、濾塵器、真空料門原料儲(chǔ)存設(shè)備以及相對(duì)應(yīng)的干燥設(shè)備、配色設(shè)備和粉碎回收裝置結(jié)合而成,可以實(shí)現(xiàn)多種原料的集中處理,依靠微處理控制、監(jiān)測(cè)系統(tǒng)將原料自動(dòng)輸送給多室相應(yīng)的注塑加工設(shè)備使用。
供粉系統(tǒng)具有以下特點(diǎn):高效 原料的干燥、配色、粉碎回收料利用實(shí)現(xiàn)高度的自動(dòng)化控制和監(jiān)控,且能滿足24小時(shí)不停機(jī)的生產(chǎn)需要。 供料系統(tǒng)節(jié)能操作簡單、減少大量勞動(dòng)力,減少原料袋和輔助設(shè)備提供更多空間,應(yīng)用處理和減少單機(jī)設(shè)備節(jié)省電能及維護(hù)費(fèi)用;個(gè)性化 按照不同用戶、車間、原料的設(shè)計(jì)出*優(yōu)化的方案;現(xiàn)代化工廠形象 使原料及粉塵對(duì)注塑生產(chǎn)區(qū)的污染減至*低,并降低噪音,實(shí)現(xiàn)無人化的自動(dòng)化生產(chǎn)。
供粉系統(tǒng)是實(shí)現(xiàn)原料的集中干燥,除濕,計(jì)量,攪拌集中處理,封閉輸送,避免車間噪音,灰塵,熱氣污染原料浪費(fèi)。
供料系統(tǒng)的輸送方式是通過真空風(fēng)機(jī)、濾塵器、真空料門原料儲(chǔ)存設(shè)備以及相對(duì)應(yīng)的干燥設(shè)備、配色設(shè)備和粉碎回收裝置結(jié)合而成,可以實(shí)現(xiàn)多種原料的集中處理,依靠微處理控制、監(jiān)測(cè)系統(tǒng)將原料自動(dòng)輸送給多室相應(yīng)的注塑加工設(shè)備使用。
供料系統(tǒng)具有以下特點(diǎn):高效 原料的干燥、配色、粉碎回收料利用實(shí)現(xiàn)高度的自動(dòng)化控制和監(jiān)控,且能滿足24小時(shí)不停機(jī)的生產(chǎn)需要。
供料系統(tǒng)節(jié)能操作簡單、減少大量勞動(dòng)力,減少原料袋和輔助設(shè)備提供更多空間,應(yīng)用處理和減少單機(jī)設(shè)備節(jié)省電能及維護(hù)費(fèi)用;個(gè)性化 按照不同用戶、車間、原料的設(shè)計(jì)出*優(yōu)化的方案;現(xiàn)代化工廠形象 使原料及粉塵對(duì)注塑生產(chǎn)區(qū)的污染減至*低,并降低噪音,實(shí)現(xiàn)無人化的自動(dòng)化生產(chǎn)。
供粉系統(tǒng)是什么樣的效果?
供料系統(tǒng)是實(shí)現(xiàn)原料的集中干燥,除濕,計(jì)量,攪拌和機(jī)邊粉碎機(jī)立卻回收集中處理,封閉輸送,避免車間噪音,灰塵,熱氣污染原料浪費(fèi)。解決原料重復(fù)人工搬運(yùn)的高成本及因疏忽而產(chǎn)生干燥不的缺料的問題,更不會(huì)混入不被允許的其它材料,*重要的是降低采購、耗電、維修成本,提高產(chǎn)品質(zhì)量,提高工作效率。 迅速發(fā)展的塑膠生產(chǎn)自動(dòng)化是一種應(yīng)用十分廣泛的現(xiàn)在科學(xué)技術(shù)。它的發(fā)展水平和普及程度是一個(gè)國家工業(yè)發(fā)展水平的重要標(biāo)志。要在競(jìng)爭(zhēng)日益激烈的市場(chǎng),一個(gè)很重要的方面自動(dòng)化生產(chǎn)能降低人工提高產(chǎn)品合格率,節(jié)約能源減少生產(chǎn)成本,
供料系統(tǒng)正是在這種市場(chǎng)需求的背景下發(fā)展成熟起來的Central feeding system for the central development of the system for the development of the system is bound to block, the central feeding system is a continuous environmental protection of the central suction system, which is more than the country to launch a central system for the system.
Therefore, the central supply of powder system equipment company also probably catch the opportunity to focus on skills development with innovation, optimize the company chain, is now the era of knowledge and technology big bang, only scientific and technological progress to keep up with the pace of the times to meet the needs of the market The Central feeding system: small central feeding system ------ economical and practical, low investment costs Large central supply system ------ safe and stable, low cost
Suction system Introduction: Central feeding system refers to all the cyclone separator (or raw material receiving equipment) and vacuum pump and control system through the pipeline and circuit connected. The central feed system consists of a vacuum pump, a raw material drum, a feeder with a vacuum shut-off valve, a molding machine, a raw material line and a vacuum line (some systems also include a central floor dust collector), and a smart control card control system.
The central feed system allows the feedstock to be dispensed from the specified location through the vacuum line to the forming equipment. Among them, a variety of equipment placed in a certain order to follow: vacuum pump and raw material barrels are always placed in the workshop at both ends, can be separated from the vacuum pump and the raw material barrels of different feeding capacity of each machine to coordinate Consistent.
V central dust collector with food grade 304 mirror stainless steel, beautiful, easy to clean, never rust.
V Place the screen in the material receiver, using a central dust collector for easy cleaning; v Use the filter bag vibration system. Through the stainless steel filter bag vibrator up and down vibration, filter bag dust is vibrated, and vertical drop; without the use of a lot of compressed air, can save energy and prevent wet compressed air contact materials.
V sub-station using food grade 304 mirror stainless steel, beautiful, easy to clean, never rust. Automatic refueling system using intelligent controller control; to meet the needs of each unit application of each raw material.
V line cleaning valve with food grade 304 mirror stainless steel, beautiful, easy to clean, never rust.
V Clean the piping at the end of each suction; avoid the clogging of the pipeline due to the poor fluidity of the raw materials, making the system more secure;
V The straight circuit used does not slow down the feed rate in the line, compared to the piston-type vacuum barrier used, Sanding's baffle-type opening and closing than the piston components durable, no need to replace rubber every three months Pieces.
V use of food grade 304 mirror stainless steel, beautiful, easy to clean, never rust.
V In order to avoid piping due to poor flow of raw materials caused by the pipeline blockage, so that the system more secure
V In addition to the general large-scale outdoor silo, but also unique Silmo modular silo.
Its features are: v price is only one-tenth of a large silo v modular installation, to achieve changes in the silo capacity v can be installed in the indoor v for the production of large factories
V with screw, volume loading, feeding speed slightly slower v central supply system, the spare parts pump can be used in the mold of water cleaning, when the mold can be avoided when the water to stay inside to prevent corrosion.
V Use only a vacuum line connected to the cleaning line and the corresponding cleaning unit to clean the spare parts pump for the work area.
Basic data required for the central supply system: v The distance between each forming device and the distance from the raw material inhalation point v
The exact location of the raw material storage area v the consumption of raw materials per hour of each molding machine v the type of raw material v the height of the pipe allowed v
Whether the customer in the workshop to install the crane Central feeding system for the principle of the central delivery system is to achieve the concentration of raw materials, drying, dehumidification, metering, stirring centralized treatment, closed delivery, completely avoid the car
Between the noise, dust, hot air pollution raw materials waste. The central conveying mode of the feeding system is realized by the combination of the central vacuum fan, the central dust filter, the vacuum material raw material storage equipment and the corresponding drying equipment, color matching equipment and the crushing and recovery device, which can realize the centralized processing of various raw materials, Central micro-processing control, monitoring system will automatically feed the raw materials to the corresponding multi-room injection molding equipment used.
Central feeding system has the following characteristics: efficient raw materials, dry, color, crushing and recycling materials to achieve a high degree of automation and control, and can meet the 24-hour non-stop production needs. The fuel supply system is simple to save energy, reduce the amount of labor, reduce the cost of raw materials and auxiliary equipment to provide more space, the application of central processing and reduce the cost of individual equipment to save energy and maintenance costs; personalized according to different users, workshops, raw materials designed to optimize Program; modern factory image to raw materials and dust on the injection molding production area to minimize pollution, and reduce noise, to achieve unmanned automated production.
Central feeding system is to achieve the concentration of raw materials, drying, dehumidification, metering, stirring centralized treatment, closed delivery, completely avoid workshop noise, dust, hot air pollution waste material.
The central conveying mode of the feeding system is realized by the combination of the central vacuum fan, the central dust filter, the vacuum material raw material storage equipment and the corresponding drying equipment, color matching equipment and the crushing and recovery device, which can realize the centralized processing of various raw materials, Central micro-processing control, monitoring system will automatically feed the raw materials to the corresponding multi-room injection molding equipment used.
The central feeding system has the following characteristics: efficient drying of raw materials, color, crushing and recycling materials to achieve a high degree of automation control and monitoring, and can meet the 24-hour non-stop production needs.
The fuel supply system is simple to save energy, reduce the amount of labor, reduce the cost of raw materials and auxiliary equipment to provide more space, the application of central processing and reduce the cost of individual equipment to save energy and maintenance costs; personalized according to different users, workshops, raw materials designed to optimize Program; modern factory image to raw materials and dust on the injection molding production area to minimize pollution, and reduce noise, to achieve unmanned automated production. What is the effect of the central supply system?
Central feeding system is to achieve the concentration of raw materials, drying, dehumidification, metering, mixing and machine edge grinding machine is centralized recovery, closed transport, completely avoid workshop noise, dust, hot air pollution waste material. To solve the high cost of manual processing of raw materials and negligence due to dry and incomplete problems, but will not be mixed with other materials are not allowed, the most important thing is to reduce procurement, power consumption, maintenance costs, improve product quality, Improve work efficiency. The rapid development of plastic production automation is a very widely used now advanced science and technology. Its level of development and popularity is an important indicator of the level of national industrial development. To an increasingly competitive market, a very important aspect of automated production can reduce the artificially improve the product pass rate, save energy to reduce production costs,
Central feeding system is in the context of this market demand matures供粉系統(tǒng)方案圖Supply system plan